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Paul Benning is the 3D Print and Microfluidics Chief Technologist at HP. earlier than that he became an HP Fellow and the chief Technologist of their imaging and printing division. He’s a stated knowledgeable in nanotech, microfluidics, and inkjet with a Ph.D. in fabric Science. I’m actually impressed with the caliber of people at HP and the amount of thought that they put into their technology and all the elements that surround their expertise. I, for this reason, jumped on the chance to interview Paul about some key tendencies for 2019. I’m completely happy that we received to be taught that HP is capable of print circuits on its machines and that they’re going to be incorporating computing device learning into manufacturing. I’m also pleased that Paul’s predictions are firmly rooted in practice science and manufacturing and not in “dream a little dream” blah blah like so many predictions.
desktop learning could vastly reduce scrap fees in 3D printing, is this anything you could possibly predict to turn up in the near time period?
I are expecting computing device discovering to strengthen innovation in the manufacturing industry in the coming yr. As desktop researching is built-in more into 3D printers and control methods all over the world, engineers and designers may be in a position to receive information in regards to the temperature of the computer, what the powder feels like, binding agents used, picture records and ultimate part geometries. All of this assistance will assist in reducing scrap charges and make sure the constituents produced are concise and thoroughly useful.
How do you see desktop gaining knowledge of and 3D printing engage?
besides being in a position to share more counsel than ever earlier than with engineers and designers, the mixing of laptop researching and 3D printing can provide the capability to monitor a part within the box. individuals can observe the complete half into the realm and notice how it performs over its lifespan, tying the findings back to design configurations. Designers can uniquely peg every birthday party and tune them by the use of a serial number, enabling actual-time provide chain traceability.
Can laptop getting to know be used to cut back part shrinkage as an instance?
yes, desktop studying will be used to increase the method throughout development and to give true-time feedback throughout part printing and this degree of manage will support to optimize all efficiency vectors together with half reduce. an even greater tremendous influence of computer discovering can be in more precisely predicting half shrink in order that the design and manner can pre-compensate for the anticipated deformation producing a broadcast half with tighter tolerances.
Do you truly believe that generative design will make designers faster? How?
absolutely. Generative design has the competencies to make designers 10-100x faster via leveraging algorithms to find each possible generation of a solution. Engineers can create and simulate thousands of designs – together with folks that they’re unable to ascertain themselves – in a fraction of the time. The great thing about generative design is that engineers are no longer constrained by means of their personal imagination but can instead leverage synthetic intelligence to co-create greater products in a faster and more sustainable trend.
To what extent will simulation enhance generative design so that parts can be optimized?
with the aid of constructing in simulation and trying out to the design method, engineers steer clear of high priced manufacturing re-works. This helps optimize parts by means of ensuring know-how is an lively participant in the design process, in preference to effectively reflecting exact entire designs.
Do you additionally are expecting toolpath optimization for certain geometries?
For Multi Jet Fusion and steel Jet the “toolpath” is changed by means of the published pattern and selections of where drops of each agent are placed. I do are expecting that the drop placement patterns might be optimized for selected geometries to provide exact and routinely effective materials.
And if we do how do we feed this guidance again into generative design utility?
the use of suggestions shared back from computer getting to know monitoring 3D printed ingredients in the field, designers and engineers can input actual parameters into generative design application, equivalent to product measurement or geometric dimensions, working conditions, goal weight, materials, manufacturing strategies and CPU. The software then generates all of the possible designs and runs a efficiency evaluation for each and every to assess the surest ones for prototyping.
I’ve at all times found it rather tantalizing that with the HP 3D printing expertise you could put lots of coatings on objects. With porosity and surface first-rate being so frustrating for us, is coating parts something that you simply’re taking a look at?
sure, we are investigating coatings which are applied both as a post-print manner and all over print in multi-agent programs. This voxel handle skill will permit HP 3D printers to move past elementary coatings to supply patterned surfaces – diverse coatings in distinctive places – and even permit substances manage faraway from the floor, inner the half.
do we are expecting circuits and conductive materials from HP 3D printing?
we have demonstrated printed circuits at HP Labs and proven operational sensors like pressure gauges.
With binder jetting metals gained’t we at all times have a problem with part shrinkage? And received’t that all the time be terrible because shrinkage will fluctuate as a result of half geometry and size?
In any expertise the place we delivery with powders and create dense remaining components there may be shrinkage as the open house between powder particles is consumed. we will produce some fairly complicated geometries these days and i expect that as we continue to gain knowledge of our fashions will improve and we will provide design tools that work with predictable shrinkage and artful support concepts to provide the broadest design house.
How are you able to ensure that these materials have the correct tolerances?
neatly-characterised creation machines that are operated the usage of decent procedure handle methodologies will provide high self belief in producing ingredients with the anticipated tolerances. superior computational modeling and desktop researching will support us automate the design system to get the gold standard design quickly and should support automate the creation device setup and manage techniques so we construct the best part anytime.
What are some application areas for 3D printing that you simply see opening up?
We’ll see accelerated affect of digital manufacturing take cling within the type of production purposes, certainly across the automobile, industrial and scientific sectors. in the auto sector, we’ve viewed an increased center of attention on constructing construction-grade materials for auto functions as 3D printing gravitates from prototyping to full creation of remaining ingredients and items. moreover, as new systems such as electric powered cars enter mass creation, HP metal Jet is expected to be leveraged for applications such because the light weighting of totally safeguard-certified metal elements. Industrial 3D manufacturing additionally allows the automobile industry to produce functions in new ways in which had been up to now not possible, along with the ability to design utility-specific materials for individual methods or models.
HP Digital Imaging video display is an not obligatory utility that usually runs at startup.
Ryan McVay/Photodisc/Getty pictures
HP’s Digital Imaging computer screen utility, bundled with many HP printer drivers, is additionally available on a disc that ships with some HP printers and digital cameras. The utility adds functionality and comfort to HP devices, but because it launches at startup by default and runs as a background process, you might discover that it slows down your enterprise desktop gadget. This utility isn't a integral element to your workplace printer installation, so that you can both stop it from operating at startup or eliminate it altogether to store disk space.
HP today announced new imaging and printing devices, elements and solutions to supply commercial enterprise valued clientele enhanced alternatives to boost productivity, safety and environmental sustainability.
Designed to aid customers seriously change their corporations by way of enabling them to optimize infrastructure, manage environments and improve workflow, these new offerings include eight imaging and printing solutions, 4 HP LaserJet printers, an HP Scanjet machine and enhancements to the HP Carbon Footprint Calculator.
"modern-day announcement expands HP's offerings for commercial enterprise customers," stated Bruce Dahlgren, senior vp, Imaging and Printing global revenue and capabilities, HP. "together with our heritage of proven gadgets, HP continues to give focused, most economical solutions with the right mix of capabilities and gadgets to commercial enterprise consumers, helping them obtain better enterprise effects."
HP also introduced world amusement business Viacom as a new commercial enterprise customer. With an HP Managed Print features contract, Viacom labored with HP to cut back its international device count number and is projected to store as much as 25 p.c in imaging and printing charges over the subsequent three years. moreover, the environmentally aware company is projected to event a 50 to 60 p.c enhance in energy savings and to in the reduction of its carbon emissions linked to energy by means of more than 28 percent.(1)
"HP became the wise alternative for us because of their expertise in managing and streamlining large imaging and printing environments," mentioned Joe Simon, chief information officer, Viacom. "HP Managed Print capabilities has already delivered gigantic cost and power reductions. additionally, our employees embraced the brand new provider, specially when they realized the colour is improved, the pace is sooner, the best has stronger and it offers environmentally sound solutions."
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Digital printing continues to evolve at pace. ProPrint has taken a look at some of the latest developments.
Canon imagePRESS C850 series
Canon says the imagePRESS C850 series has versatility, more automation and better performance – all in a lot less space.
Canon adds the device consistently delivers impressive 85 / 75 / 68 prints per minute on a wide range of uncoated media without sacrificing offset like quality. The imagePRESS C850 can also function at maximum printing speed with media up to 220gsm, supporting auto duplex print jobs to 300gsm.
A range of innovative technologies are incorporated within this colour light production device within a small footprint, to reliably deliver outstanding quality, excellent end-to end productivity, smart flexibility and versatile media handling.
Canon says the device also offers an excellent return on investment for customers – bringing time and cost savings to demanding CRDs and revenue generating opportunities from commercial print production to graphic arts environments.
It also has a number of technology innovations which Canon says ensures class-leading print quality without compromising on productivity. The VCSEL laser unit achieves an exceptional 2,400dpi resolution enabling even higher precision in the printing of text and images.
In terms of workflow, Canon says the imagePRESS devices integrate seamlessly with its versatile PRISMA software.
Canon says the recently released PRISMAprepare version 7 is the company’s next generation of make-ready tools, building on the success of PRISMAprepare version 6.3. Canon says the new version provides features and functionality that are designed to help increase productivity, reduce turnaround times and enhance personalised services.
These include a new production workspace, new product configurations and smart and editable automated workflows. The modular structure allows users to customise their configuration for their requirements and significantly reduces the entry cost so small print operations can take advantage of its core document make-ready capabilities.
Current customers that have a maintenance agreement are eligible for a free upgrade.
Canon says the newly developed Consistently Vivid toner improves transfer efficiency for enhanced colour consistency and accuracy across a wide variety of media. It also features a new compact and accurate registration technology that assures best-in-class results whether printing one sheet or thousands.
All in all, Canon says the C850 imagePress is part of a successful series, offering speed licenses ranging from 650/750/850, engineered to suit your light to mid production environment.
HP INDIGO 12000 HD DIGITAL PRESS
HP has launched an updated version of its Indigo 12000 B2 digital press, which it says doubles the image resolution.
Supplied by Currie Group and based on the world’s best-selling B2 digital press the HP Indigo 10000, the new version of the Indigo 12000 has HP claiming it delivers sharper, smoother, finer print, enabling printers ‘to surpass offset quality’ and open new digital possibilities in high-end commercial and photo applications.
The press uses an all-new High Definition Imaging System, using 48 parallel laser beams and high screen sets up to 290 LPI. Alon Bar-Shany, general manager, HP Indigo, HP Inc says, “HP print service providers are experiencing unprecedented growth and momentum as print buyers, agencies, and brands are looking for ways to connect the online world with the physical world. HP’s digital print technologies are blending these realities, providing new application opportunities, alongside higher productivity.”
The HP Indigo 12000 HD also features ColorUP!, which it says delivers an extended colour gamut using colour profiles to expand the on-press colour gamut using additional hits of CMY inks.
The B2 29-inch (75 x 53cm), seven-colour HP Indigo 12000 Digital Press is able to print for nearly any commercial application. At a speed of 4,600 pages per hour, it can produce more than two million colour sheets per month. In its monochrome setting, the press can print 4,600 duplex sheets per hour for quick publishing and direct mail needs.
HP says its automation tools also boost production efficiency and uptime, allowing users to process thousands of jobs per day. The on-press Optimizer tool uses artificial intelligence to enable non-stop printing, and the Automatic Alert Agent conducts real-time print quality error detection.
HP says that with dozens of software and hardware innovations, the HP Indigo 12000 Digital Press delivers smooth and sharp prints that match or even exceed offset quality.
It also supports a wide range of substrates, including canvas, synthetics, and metallised media, with One Shot technology, extending high-value opportunities. The press also enables full sheet printing to produce canvas wall art, posters and folders.
Fuji Xerox Iridesse
The Fuji Xerox Iridesse is a new toner-based digital press offering speeds of 120ppm with substrates up to 400gsm, with print resolution of 2,400dpi.
The company says the new high speed Iridesse offers printers new levels of flexibility and versatility, and will enable them to increase their product range to the market.
Along with the four process colours Iridesse is able to print specialty colours including metallic with a single pass, by housing up to two additional specialty dry inks of gold, silver, clear and white.
The newly launched print engine enables CMYK dry ink layers to be processed on top of the special dry ink layer. An overlay of another specialty dry ink can be processed on top of CMYK dry ink layers, a feature made available with another Fuji Xerox digital printer, the Color 1000i Press.
Fuji Xerox says, “While conventional offset printing requires mixing silver ink to make metallic ink, this new product allows for simultaneous printing of several metallic colours during a single printing process.”
The standard colour library contains Pantone+Metallic and Pantone+Premium Metallic, which are swatches of metallic colours commonly used in the printing industry. With these colour swatches, the operator can reproduce colours similar to Pantone metallic colours on printing materials by designating the colour codes.
Finishing options include Fuji Xerox’s Finisher D6 with Booklet Maker, Crease/Two-sided Trimmer D2, and SquareFold Trimmer D1, which can be connected to the Iridesse press, allowing for automatic production of booklets and folded leaflets.
The company says the finishing options expand the possible printing applications by enabling to produce complex folded leaflets including accordion-fold and gatefold.
Roger Labrum, senior product marketing manager, Graphic Communications Services, Fuji Xerox Australia, says, “It is about personalisation for end users. Businesses should be able to align their collateral in accordance with their brand. With the Iridesse Production Press, collateral colours can be matched to brands or personalised, with colours patterned, mixed, enhanced to provide more.”
Konica Minolta AccurioPress C3080
Konica Minolta says the AccurioPress C3080 series delivers productivity increases of up to 20 per cent when the revolutionary, optional, Intelligent Quality Optimiser (IQ-501) is added.
It also says the AccurioPress C3080 series offers enhanced productivity and brilliant quality. It can deliver speeds up to 81ppm, which equates to 4,399 A4 sheets or 2,113 SRA3 sheets per hour, helping print companies manage deadlines without compromising quality.
Konica Minolta says long life consumables and parts means the AccurioPress C3080/C3070 delivers an increased overall performance with higher productivity and improved uptime to meet customer demands.
Further productivity benefits as well as automation and colour consistency can be achieved with an optional Intelligent Quality Optimiser (IQ-501). Konica Minolta says the IQ-501 greatly reduces manual set-up, enabling less experienced operators to produce precisely registered, calibrated and profiled colour prints: on the first run and on every run. Sue Threlfo, general manager of production and industrial print at Konica Minolta, estimates that by using the AccurioPress C3080 series with the IQ-501, “printers can realise productivity increases of up to 20 per cent. This helps improve the speed and range of services that printers can offer their customers”.
Other features of the AccurioPress C3080 series include high-speed digital colour printing up to 81ppm in colour and black and white and high-speed dual colour scanning at up 240opm. It has a 3600 x 1200dpi print resolution with 8-bit processing for smooth, superb colour reproduction while the SEAD IV Screen-Enhancing Active Digital Processing provides the highest quality image output.
The Simitri HDE toner brings colours to life while reducing environmental impact and the 18,000 sheet maximum media capacity for long uninterrupted printing. It can also handle media weights from 62 to 350gsm, 350gsm auto duplex and long sheet banner printing, simplex up to 1300mm and up to 762mm auto duplex.
The Konica Minolta AccurioPress C3080 with EFI IC-417 has also been recognised for its reliability, picking up the prestigious BLI award in 2018 in the outstanding mid/light production category.
Océ varioprint i300
The Océ VarioPrint i300 is a sheetfed B3 format inkjet press, more productive and efficient than other digital sheet fed presses with the ability to print on a wide range of media types including offset coated, uncoated and inkjet treated papers.
The i300 was the first B3 sheetfed inkjet press on the market. When it was released the target applications were transactional documents, direct mail and book printing, but Océ Australia Managing Director, Craig Nethercott states that with the latest generation of developments, in particular a new ink set, they are able to target the offset market aggressively.
The company says offset printers who require the versatility of an offset press but also need image variability and automated inline finishing can also consider the i300, as it can now offer compatibility with offset papers.
It is a single-pass inkjet system with full-width head arrays of variable-drop inkjet heads. The print engine is adapted from a range of Océ technology platforms and includes the proven and adaptable Kyocera piezo printheads giving 600dpi resolution and DigiDot 2-bit variable drops for a perceived 1,200dpi quality.
Although it is a CMYK system there are six ink channels, with two spares. ColorGrip uses one channel to print a priming liquid. Océ has already developed MICR ink as an option for the VPi300 and are currently developing other specialty inks.
Printhead nozzles are monitored and failures automatically compensated for. A sentry unit detects and diverts bad sheets.
Finishing options include the BLM600 bookletmaking system producing square-back booklets up to 224 pages thick. The Tecnau TC1530 dynamic cut-sheet perforator creates horizontal and vertical micro-perfs, with the ability to be on or off on a per-page basis. Other vendor products was also available like the CP Bourg book systems.
It can print up to 300 A4 impressions per minute and can output 8,700 duplex A4s per hour on average, including cleaning and other stoppages. In offset terms, this is about 4,350sph B3.
It is controlled through the proven Prisma controller and Prismasync digital front-end technology, with graphical user interface and touch screen controls.
It uses drop-on-demand piezo inkjet, with water-based pigment, on paper sizes from 203x203mm to 488x320mm. The stock weight range is 60–300gsm, paper input module is 4,600 sheets per input module, up to a maximum of three input modules, or 23,400 sheets.
Ricoh Pro C9200 Graphic Arts Edition
The successor model to the market-leading Pro C9100 Series is the new
Pro C9200 Series, Graphic Arts Edition, primarily aimed at the commercial print market.
Ricoh says notable changes from the Pro C9100 Series include improved image quality and consistency, new toner formulation, higher resolution imaging, combined with a raft of image quality enhancements.
The company says the new Pro C9200 has higher reliability with higher monthly print volumes, new swing-and-shift registration technology, and auto registration with real time adjustments, and new auto colour diagnosis.
There is a broader media capability with heavier stock capability to 470 gsm (500 microns), auto duplex banner capability to 1,030mm, longer simplex banner sheet capability to 1,260mm, and enhanced NCR and envelope support.
It has improved productivity with higher print speed and an hourly operating ratio of near 100 per cent.
There is greater ease of use with new large operating panel, enhanced media library and new Media Management Tool, auto calibration, auto registration adjustment, and new jam LED guidance.
New and enhanced accessories include enhanced Vacuum Feed LCIT, enhanced High Capacity Stacker, new BDT banner sheet feeder, a High Capacity Interposer, and new Plockmatic Banner Sheet Stacker.
New print controllers include TotalFlow Print Server R-62 (with a choice of three PDF RIP engines for integration into Heidelberg Prinect, Kodak Prinergy, Agfa Apogee or Screen Equios offset workflows) or the EFI Fiery E-45 or E-85 Print Controllers based on the latest Fiery FS300 Pro system and new generation Fiery NX.
This Review appeared in the February 2019 issue of ProPrint Magazine
It can be hard to keep up with all of the advancements in 3D printing, as they happen at such a rapid rate. There are so many different 3D printing technologies now that keeping track of them all takes some work. At 3DPrint.com, we like to help our readers learn more about the different facets of 3D printing through educational series, such as webcasts. Through our webinar series, readers have had the chance to learn about the differences between FDM, SLA and SLS, about Direct Metal Laser Sintering, and even about 3D body imaging. Now our next webcast is approaching, and it’s centered on one of the newest, and most talked-about, technologies in the industry: HP’s Multi Jet Fusion.
Multi Jet Fusion was unveiled last year, and as soon as it was unveiled, it was being talked about as the technology that would change the 3D printing industry – and the manufacturing industry. MJF offers unprecedented precision and control, not to mention speed. It’s an extremely cost-effective method of producing functional, end-use parts, and HP is working together with a number of partners to create new materials for the machine through its open materials development system. Both the technology itself and HP’s approach to collaboration in its development are different than anything the 3D printing industry has seen before, and it’s no surprise that everyone should be so excited about it.
But how does it actually work? That’s one question that will be addressed in the upcoming webcast, sponsored by HP, entitled “3D Printing Fundamentals for HP’s Multi-Jet Fusion Materials.” The webcast will take place on Tuesday, October 24th, from 1:00 to 2:00 PM ET and will be led by Dr. Stephen Rudisill, HP’s R&D scientist for the 3D materials and advanced application group. He will explain how Multi Jet Fusion 3D printing works, and how materials are developed with HP’s partners to meet manufacturing demands. He will also introduce HP’s voxel-level engineering capabilities from a design and production standpoint.
Dr. Rudisill is an expert on Multi Jet Fusion 3D printing technology, and will help webinar attendees to become much more well-versed in the technology themselves. His work at HP focuses on agent development, fluid/build material interactions, and improving the reliability and performance of current and future Multi Jet Fusion solutions.
Since the introduction of Multi Jet Fusion technology, HP has partnered with several major manufacturers such as Deloitte, Nike and BMW to develop new materials that will change the way we approach manufacturing. If you’re involved in the manufacturing industry at all – or if you’re simply a curious 3D printing enthusiast – then this webinar is for you. The live presentation is free, and you can register here. Regardless of your current level of knowledge of MJF technology, you’ll come away with a much greater understanding of one of the most disruptive technologies in the manufacturing industry.
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