|Exam Name||:||Communication Server 1000 Rls.5.0 Install and Commissioning|
|Questions and Answers||:||96 Q & A|
|Updated On||:||April 23, 2019|
|PDF Download Mirror||:||Pass4sure 920-332 Dump|
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920-332 exam Dumps Source : Communication Server 1000 Rls.5.0 Install and Commissioning
Test Code : 920-332
Test Name : Communication Server 1000 Rls.5.0 Install and Commissioning
Vendor Name : Nortel
Q&A : 96 Real Questions
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Nortel has launched the newest edition of its Unified Communications Server, the CS 1000 unlock 6.0.
The enterprise level server has the ability to run LAN and WAN as well as offering instant VoIP and SIP/IP know-how. New aspects in this up to date version include better centralisation of administration, permitting you to manage your community from one vicinity, and Linux-primarily based utility proposing diagnostics.
Ian Komor, portfolio chief of commercial enterprise voice at Nortel, pointed out: "unencumber 6.0 is the subsequent primary application unlock of the verbal exchange server one thousand platform and a key enabler in addressing present day company concerns of redefining operational charge expanding enterprise effectivity and adorning consumer event."
Nortel also claimed the new unlock is more comfy and forty per cent greater energy efficient than an identical Cisco products.
The liberate is nice news for an organization dealing with decline within the current climate. last month, Nortel bought a few of its instant assets, particularly its CDMA and LTE businesses, to Nokia Siemens. The enterprise additionally verified it become seeking to sell extra of its groups sooner or later.
To guide telephony-based mostly unified communications
Nortel, a company of networking products, has delivered the verbal exchange Server 1000 (CS 1000) 6.0 to support telephony-based mostly unified communications.
Nortel spoke of that CS one thousand offers centralisation of functions which are anticipated to permit companies to in the reduction of the full cost of ownership (TCO) of their network methods.
The enterprise referred to that the Unified Communications management answer, a element of unencumber 6.0, manages CS 1000 because the community’s unified communications base and provides a framework that makes it possible for administration of converged community facets.
The release 6.0 additionally expands CS 1000 alternatives for COTS systems, together with IBM x3350 and Dell R300.
The communique Server one thousand is a software-based IP PBX. It reportedly offers converged network and telephony elements. distributed over IP LAN and WAN infrastructure, it helps functions together with unified messaging, consumer contact centre, interactive voice response, instant VoIP and SIP/IP telephony.
newsMicrosoft and Nortel present Alliance Roadmap
the two companies first announced their collaboration final summer.
The highway map includes three new joint solutions “to dramatically enrich business communications via breaking down the barriers between voice, e mail, instant messaging, multimedia conferencing and other kinds of verbal exchange,” in accordance with an announcement by way of both establishments.
also included in the announcement are eleven new implementation functions from Nortel and the hole of more than 20 joint demonstration facilities where customers can experience the technology, the commentary endured.
additionally, the two groups mentioned they have signed agreements with dozens of customers, and have developed a “pipeline of a whole bunch of possibilities who want to know the merits of unified communications.”
From Microsoft's standpoint, it's all part of the company's long-time period play to merge every kind of communications and messaging into a single framework. A yr ago, the company introduced that it become merging its trade Server neighborhood with its real-Time Collaboration (RTC) neighborhood, and that it had begun to think of the two applied sciences comprising a "platform."
the new group became named the Unified Communications neighborhood (UCG) and resides in Microsoft's enterprise Division. The thought for the brand new group emanated from a vision of adding continuity to a myriad of communications gadgets, technologies and modes -- from e mail and fast messaging to Voice over internet Protocol (VoIP), audio/video and net conferencing -- in a unified manner.
The three new joint solutions introduced with the aid of the alliance this week are named Unified Communications built-in department, Unified Messaging, and Conferencing.
When it's obtainable in the fourth quarter, UC built-in department will contain Nortel and Microsoft know-how on a single piece of hardware that delivers VoIP and unified communications in faraway workplaces.
Coming a little earlier within the 2nd quarter, Unified Messaging will goal to simplify consumer deployments, native session initiation protocol (SIP) interoperability between the Nortel communication Server a thousand and Microsoft alternate Server 2007. The solution comprises Nortel skilled features for design, deployment and aid.
also coming within the fourth quarter, Conferencing will extend Nortel Multimedia Conferencing to Microsoft workplace Communicator 2007. It goals to deliver a single client journey constant throughout purposes akin to voice, quick messaging, presence, and audio- and videoconferencing.
This year, the groups also plan to lengthen their current unified communications solution — a unified laptop and gentle cell for VoIP, e-mail, immediate messaging and presence — to the Nortel communique Server 2100, a provider-grade business telephony product helping as much as 200,000 users on a single system, based on company statements.
As for the road map, the two organizations have fitted more than 20 joint demonstration facilities in North the united states, Europe and Asia, with more than a hundred additional facilities scheduled to open by midyear.
Nortel has also brought eleven core integration features to help clients build, install and support joint unified communications options, including conclusion-to-conclusion challenge management. Nortel claims it has already knowledgeable more than 2,200 VoIP experts to bring these services and will add extra as deployment ramps up.
Stuart J. Johnston has lined know-how, certainly Microsoft, because February 1988 for InfoWorld, Computerworld, tips Week, and computer World, as well as for enterprise Developer, XML & internet functions, and .web magazines.
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KUALA LUMPUR, Malaysia, May 06, 2015 (PR Newswire Europe via COMTEX) -- -- The market is particularly keen on adopting integrated solutions for uninterrupted business operations
KUALA LUMPUR, Malaysia, May 6, 2015 /PRNewswire/ -- Strong opportunities are emerging for critical power infrastructure service providers in the Association of Southeast Asian Nations (ASEAN) region. Companies are increasingly installing power quality and backup power systems to safeguard and maintain their equipment and ensure uninterrupted operation. This is broadening the scope for uninterruptible power supply (UPS) suppliers. As revenues from UPS services are generated one or two years after the sale of equipment - depending on the warranty period - market participants are looking to offer value-added services such as testing and site auditing for more immediate sources of revenue.
New analysis from Frost & Sullivan, ASEAN Critical Power Infrastructure Services Market [http://www.frost.com/c/10077/sublib/display-report.do?searchQuery=P7FF&ctxixpLink=FcmCtx1&ctxixpLabel=FcmCtx2&id=P7FF-01-00-00-00&bdata=aHR0cHM6Ly93d3cuZnJvc3QuY29tL3NyY2gvY3Jvc3MtY29tbXVuaXR5LXNlYXJjaC5kbz9zZWFyY2hUeXBlPWFkciZxdWVyeVRleHQ9UDdGRiZ4PTAmeT0wQH5AU2VhcmNoIFJlc3VsdHNAfkAxNDI0OTIyODgzMzkx] (http://www.frost.com/p7ff [http://www.frost.com/p7ff]), finds that the market earned revenues of US$257.1 million in 2014 and estimates this to reach US$374.4 million in 2018.
Data centres in the region are at the forefront of adopting critical power infrastructure services in order to build a redundant power infrastructure. Services such as power quality audits and installation/commissioning currently account for a sizeable proportion of market revenues for three phase UPS systems. In the case of single-phase UPS systems, warranty extensions contribute to a large share of total revenues. Besides these power infrastructure services, civil work, electrical distribution and cabling, and earth pit preparation, which are primarily carried out during the installation of three-phase UPS systems, will fuel market revenues globally.
"With the data centre and telecom sectors in the ASEAN region adopting new technologies that include cloud computing, server virtualisation, modularity, long-term evolution, and voice-over Internet protocol, integrated infrastructure services are in high demand," said Frost & Sullivan Energy & Environmental Senior Research Analyst Amit Kumar Singh. "As data centres are increasingly using scalable and modular power solutions, the periodic involvement of technicians and service personnel to upgrade power supply capacity across the network will be particularly required."
However, the pressure on companies to cut costs due to market volatility is discouraging them from outsourcing power infrastructure services to outsiders. This, along with improving automation in power systems and energy storage, is restraining the uptake of critical power infrastructure services.
"Overall, the decision-making power is likely to shift from facility to IT managers, blocking the path of small independent service providers who stand to lose business to large system integrators or UPS manufacturers, especially in the high-value market," noted Singh. "Critical power infrastructure original equipment manufacturers will have an edge over other service providers in the ASEAN region, as customers prefer to associate with them for all post-delivery needs."
For more information on this study, please email Donna Jeremiah, Corporate Communications, at email@example.com [mailto:firstname.lastname@example.org].
ASEAN Critical Power Infrastructure Services Market is part of the Power Supplies & Batteries (http://www.powersupplies.frost.com [http://www.powersupplies.frost.com/]) Growth Partnership Service program. Frost & Sullivan's related studies include: Global Ultracapacitor Market, Global Opportunities for On-board Charging and Battery Maintenance for Motive Applications, Competitive Strategies Benchmarking in Data Centre Physical Infrastructure Industry, and Global Industrial UPS Market. All studies included in subscriptions provide detailed market opportunities and industry trends evaluated following extensive interviews with market participants.
About Frost & Sullivan
Frost & Sullivan, the Growth Partnership Company, works in collaboration with clients to leverage visionary innovation that addresses the global challenges and related growth opportunities that will make or break today's market participants.
Our "Growth Partnership" supports clients by addressing these opportunities and incorporating two key elements driving visionary innovation: The Integrated Value Proposition and The Partnership Infrastructure.
For more than 50 years, we have been developing growth strategies for the global 1000, emerging businesses, the public sector and the investment community. Is your organisation prepared for the next profound wave of industry convergence, disruptive technologies, increasing competitive intensity, Mega Trends, breakthrough best practices, changing customer dynamics and emerging economies?
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ASEAN Critical Power Infrastructure Services Market P7FF-27
Contact: Donna Jeremiah Corporate Communications - Asia Pacific P: +61 (02) 8247 8927 F: +61 (02) 9252 8066 E: email@example.com [mailto:firstname.lastname@example.org]
Carrie Low Corporate Communications - Asia Pacific P: +603 6204 5910 F: +603 6201 7402 E: email@example.com [mailto:firstname.lastname@example.org]
Melissa Tan Corporate Communications - Asia Pacific P: +65 6890 0926 F: +65 6890 0999 E: email@example.com [mailto:firstname.lastname@example.org]
http://www.frost.com [http://www.frost.com/]Web site: http://www.frost.com/
Copyright (C) 2015 PR Newswire Europe
The Internet of Things (IoT) has opened a gateway to connectivity that facility managers are only beginning to harness. With the ability to add a wireless sensor or control to virtually every type of system, existing buildings are ripe for retrofits. The key is to start with a clearly defined strategy and then begin to deploy your mesh network.
BUILDINGS sat down with four industry experts to tease out the best ways to migrate to IoT. The panel consisted of Thomas Grimard, Associate Partner at Syska Hennessy Group; Troy Davis, Sales Director, EnOcean; Victor Berrios, Vice President of Technology, Zigbee Alliance; and Mark Quintana, Senior Associate of Information and Communication Technology at Syska Hennessy Group.
How can existing buildings benefit from wireless devices?
Grimard: Nothing needs to be siloed anymore. Everything is converged–systems know what the other systems are doing and can send bi-directional commands. This gives facility managers the ability to continuously retro-commission their systems.
Davis: Cable-bound systems are not suitable when maximizing sensors and switches because it is too difficult and inflexible to provide each device with its own line. Without the constraints of cable, sensors for smoke detection, occupancy, temperature, air quality and lights can be installed exactly where they are needed. This also provides the flexibility to retrofit a system with new products and additional sensors without having to break walls.
Berrios: The smart building market will not flourish if there is vendor lock-in. Facility owners need more choices for wireless, open standard products and services that are easy to buy, install and use. Wireless technology allows building operators to elevate their level of connectivity and efficiency with no infrastructure changes. The technology also supports tenant reconfiguration without compromises for the wireless network.Where should building managers start?
Grimard: You need a roadmap–you don’t put technology in for technology’s sake. It needs to fit with your business plan. Keep in mind that IoT spans both wireless devices and cloud storage. When you start integrating these mesh networks, you are creating virtual data. Set up dashboards with a cloud-based service that provides the horsepower you need to manage the data. Software as a service (SaaS) also has the added benefit of automatically updating graphics and capabilities.
Quintana: You also need to have a vision of your end goal. Any system can have standalone wireless devices, but getting multiple systems to talk together is much more challenging. For example, you need to have a strategy on how to integrate 20-year old HVAC units with a new lighting system.
Berrios: Another challenge lies in the need for network planning and deployment to ensure wireless coverage throughout the facility. With the proper upfront analysis and planning, deploying an effective number of routing nodes to cover the entire building is easily managed.
Grimard: One aspect that is often overlooked is that these systems may not have standardized naming conventions for the data. For example, we had a client with a multiple-building campus where the naming conventions are different in each building, even though they all have the same control system installed by the same contractor. Because there wasn’t a data migration plan, integrating the legacy HVAC with analytical software and other low-voltage systems like lighting and shades has turned into a difficult process.
When systems share the same or standard naming conventions, they can communicate more effectively and building owners will be able to analyze, trend and derive value from the data better because the mapped data points will match the standard tagging in each building.
Follow the guidelines from Project Haystack, which is supported by CABA (Continental Automated Buildings Association) and ASHRAE Standard 205.What security or bandwidth safeguards should be addressed?
Berrios: IT staff need to ensure that the network is planned for efficiency and expected usage so user effectiveness isn’t affected. Typical items found on IT department deployment checklists include network infrastructure planning, policies and control for new device commissioning, device health monitoring and management, user education and control of physical access to devices in the network.
Quintana: You also need to ramp up your network security. Investigate how adding wireless devices might make you more vulnerable to attacks. Ask manufacturers about their encryption standards–there should be encryption at the device level as well as on the server or cloud end so your information is protected. Network admins will need to be educated about new wireless devices, and how to securely manage all the data being communicated throughout the space.
Jennie Morton is a contributing editor for BUILDINGS.IoT Applications by Building System HVAC
Everything from meters and temperature sensors to heating coil valves and actuators can benefit from wireless communication to save energy, reduce lifecycle costs and improve thermal comfort.“Metering and high-performance systems need a mechanism in place that continuously monitors them,” says Grimard. “Say you have 100 AHUs across multiple buildings. A basic control system can’t tell you if any one of the units is degrading or deviating from the operational setting because of a software or hardware issue. Analytics can automatically find issues, patterns and faults and have the power to predict and diagnose problem areas before failure.”
“If you have a conference room with a smart scheduler, it can be synchronized with the A/V, lighting and shade systems,” Quintana explains. “It can recognize when a meeting is starting and adjust the systems to the number of expected people and usage of the room. This simplifies user access to all of the systems.”Lighting
Lighting has long been boosted by motion and occupancy sensors, but even greater efficiencies can be captured when those devices can talk to other systems.
“Daylight sensors can both adjust shades to take advantage of natural light and tell the lighting controls to modulate down. If there’s too much heat gain from the sunlight, a temperature sensor can also register that the VAV box is at 100% and simultaneously command the shades to lower and the lights to ramp up,” according to Grimard.
“In offices, laboratories and creative spaces, seat occupancy can be assessed with presence detectors and the use of devices can be determined with power meters,” Davis says. “Using room data such as temperature, brightness, CO2 and moisture, operators can create room usage profiles and correlations with the effectiveness of individual workplaces.”Security
Access control and surveillance systems are ideal opportunities to add analytics and open a window into trends beyond security.
“With contact, motion and exception condition sensors, wireless technology supports security needs ranging from the management of egress points in a building to the movement of assets within a given geography,” says Berrios.
“In hotels and dorms, the combination of window contacts and motion sensors is an ideal way to increase security and energy efficiency,” observes Davis. “A closed window protects the room against bad weather, avoids unnecessary heating and prevents false motion sensor alarms caused by the wind. Combining the sensors with available weather data on the internet is also useful. In senior living, motion sensors in mattresses, fall and presence detectors and flexibly positioned emergency call and control buttons supply urgently needed information.”
“On the camera side, analytics can be used for people tracking. They can cover a given space and count how many people are there and at what times. The extracted data can be used to design or balance those areas more efficiently,” explains Quintana. “If a conference room holds 10 people but the average meeting is only two, then it’s a waste of space. The data gives you a green light to break up or reconfigure the room so it’s in sync with actual usage.”EnOcean vs. Zigbee
The Internet of Things is built on multiple communication protocols. In fact, you’ve already been exposed to several protocols if you use devices with Bluetooth, BACnet or Wi-Fi. However, building-specific devices commonly rely on one of two wireless protocols: EnOcean or Zigbee. Troy Davis of EnOcean and Victor Berrios of Zigbee describe features of their respective protocols.EnOcean
While the overwhelming number of IoT sensors use wireless radio, many products still rely on batteries. This could result in expensive and time-consuming maintenance efforts. Imagine a hotel that has 1,000 devices that require a battery. The solution is to use energy harvesting wireless technology. EnOcean is an essential element to create a comprehensive network of self-powered wireless sensors.Energy harvesting wireless modules convert kinetic, solar or thermal energy into electrical power. Together with ultra-low power electronics, self-powered IoT devices communicate on open radio standards. These flexible and maintenance-free sensor solutions help to make buildings more energy efficient and cost effective to operate. In retrofits, self-powered switches and sensors can be placed nearly anywhere without having to modify the existing layout.
— Troy Davis, Sales Director, EnOcean IncZigbee
The Internet of Things is helping to connect devices to each other regardless of brand to bring new possibilities in linking various and formerly siloed objects to one another. The value Zigbee technology brings is that it’s an open, interoperable mesh IoT solution available to manufacturers. We want to work with wireless protocols and products that not only connect but interoperate with other wireless brands and products.
We promote the use of smarter, greener IoT standards for use all over the world. We have a feature called Zigbee PRO with Green Power, which eliminates battery usage and waste. It integrates battery-less or lifelong battery-operated devices into a Zigbee network so building maintenance and IT can add nodes and devices to the network that are virtually maintenance-free.
— Victor Berrios, Vice President of Technology, Zigbee Alliance
Industrie 4.0 is not a distant vision for the factory of the future. Already networks of robots are connecting to the cloud and contributing massive amounts of insightful data to simplify asset management and maintenance, maximize equipment and process efficiency, and improve product quality.
By Tanya M. Anandan, RIA August 2, 2017
Industrie 4.0 may seem more conceptual than real. For many manufacturers, the Industrial Internet of Things (IIoT), cyber-physical systems, cloud robotics, fog computing, and big data, can be intimidating. Visions of a smart factory can make us feel pretty dumb.
The smart factory connects the digital world of information technology with the physical world of operational technology, what many call information technology/operations technology (IT/OT) convergence. But Industrie 4.0 is not a distant vision for the factory of the future. It is here and it is now. Networks of robots are connecting to the cloud and contributing massive amounts of insightful data. Today, manufacturers are using these information pipelines to simplify asset management and maintenance, maximize equipment and process efficiency, and improve product quality.
Stop downtime before it occurs
General Motors (GM) is putting IoT and the building blocks of Industrie 4.0 to work-today. The automaker’s robot supplier and strategic partner, Fanuc America Corporation, is helping GM build a strong foundation for smart manufacturing. GM, Fanuc, and Cisco together developed the zero down time (ZDT) solution, which uses a cloud-based software platform to analyze data collected from robots across GM’s factories in order to detect potential problems that could lead to production downtime.
In automobile manufacturing where a new car body comes down the assembly line every 60 or 90 seconds, downtime can cost original equipment manufacturers (OEMs) over $20,000 a minute. A single downtime incident easily could rack up millions in losses. When lines screech to a halt, those backups can impact the entire supply chain, further compounding the losses. The delays also trickle down to customers, automotive dealers, fleet users, and the car-buying public.
"We’ve had initiatives ongoing for some time now trying to better predict and maintain the health of our manufacturing equipment," said Marty Linn, manager of Advanced Automation Technologies and principal engineer of robotics at GM in Detroit, Mich. "We got together with Fanuc and talked about what we could do to avoid issues while we’re doing productive manufacturing. This wasn’t some great vision for Industrie 4.0. It was about what we can do to eliminate downtime in our plants from unpredicted maintenance."
A ZDT pilot program was launched at GM in 2014. The strategic partnership between GM and FANUC was a key enabler for the successful launch. The history between the two companies dates back to the early 1980s, when GM entered into a joint venture with the Japanese robot manufacturer to form GMFanuc Robotics Corporation to develop and market robots in the U.S. The venture would later be divested, but the strong relationship continued. "We’re integrating robots as we speak. Every day we have robots and systems from our integrators that get shipped to the plants as we’re introducing new products and new programs," Linn said.
Return on investment (ROI)
ZDT continues to make a difference on the plant floor for the company. Linn said GM has been able to avoid over 100 significant unscheduled downtimes since the program’s inception.
"That avoids on the order of six to eight hours of unscheduled downtime, depending on what was going to fail. You can do the math. It’s a lot. It’s a big deal to us for any of our facilities, but especially in our high-volume truck and SUV plants, where each downtime event is significant."
With thousands of robots connected and communicating with the cloud, it wasn’t long before GM began realizing their return on investment (ROI).
"This is not ‘Jetsons’ technology," Linn said. "This is using Big Data, the internet of things, new algorithms, computer capacity, all those things that have evolved over the past years, and using them in the most efficient way. Preventing downtime, and anticipating or even forgoing maintenance until it’s needed, is huge."
Maintenance only when needed
GM started slowly, connecting a couple thousand robots over the first year or two. By 2017, though, over 8,500 Fanuc robots were connected.
"We started out slow with the deployment," Linn said. "When we saw a problem, we went in and replaced parts. Then we studied those parts. Sure enough, we’ve been able to validate and verify that those parts were going to fail. They were going to cause us downtime. It was at that point when we were able to reduce unscheduled maintenance events that everybody got really excited and started saying, this is great, what else can we do with it?"
GM is also using ZDT to schedule maintenance only as needed, rather than beholden to routine maintenance schedules.
"For example, a robot might be designed to have routine scheduled maintenance at 1,000 hours. So we would plan to maintain it at that time," says Linn. "But it might actually last 1,250 hours before it needs maintenance. So we’re working on getting away from fixed maintenance schedules to instead schedule as needed. This is one of the major ways you can find significant savings going forward."
ZDT doesn’t only apply to robots. It’s also applicable to process equipment. Processes that are directly controlled by the robot, such as welding, painting, and some dispensing applications. Linn cited GM’s automotive paint shop as an example.
"Looking at air pressures, looking at downdraft pressures, the speeds of the actuators that are dispensing the paints, looking at a lot of the paint processes and the parameters that go into that, we’re able to monitor the health of the equipment and therefore the quality of the job," Linn said.
Finish quality is crucial in the automotive paint shop. All of Fanuc’s paint robots are ZDT-ready, which means they can monitor a variety of functions including paint canisters, spray applicators, regulators, and drive health.
"If you count the total number of moving parts that relate to automotive painting, there are over 200 moving parts per robot," Tsai said. "A significant number of those moving parts are related to the process-specific devices controlling the gun, regulator, and pressure. If any one of those devices have any kind of premature failure, it can cause a quality issue and/or production downtime."
Right now, GM is using ZDT more as a predictive maintenance tool as opposed to an in-process adaptive tool. But as the technology evolves, and more data is collected and analyzed, and the algorithms get more sophisticated, you can see how with machine learning it could become more of an adaptive tool for real-time process improvement.
"In the case of the paint shop, by recognizing and understanding that there are very subtle process changes going on and correcting for those, we’re able to improve our processes," Linn said. "We want to expand this strategy of having the equipment be smart, able to diagnose itself, and notify us of changes to its operational performance, so that we can go in during the opportunities that suit us to make adjustments or repairs as needed."
Automotive and beyond
Fanuc’s analytics solution is monitoring over 10,000 cloud-connected robots at customers’ facilities around the world, and growing every day. While it is currently used in the automotive industry, Fanuc plans to release software and hardware support for general industry, non-automotive customers in late 2017.
"Our solution needs to be scalable for small general industry manufacturers with two to three robots," Tsai said. "The way you install the software and set up the hardware needs to be plug and play for the smaller manufacturer, because they don’t have the IT department to support it."
Eventually, Fanuc and Cisco intend to use this data communication highway developed for ZDT to connect other equipment beyond robots. ZDT is part of the Fanuc Intelligent Edge Link and Drive (FIELD) system, which provides an open software platform that allows for advanced analytics and deep learning capabilities for CNCs, robots, peripheral devices, and sensors used in automation systems. FIELD is based on edge computing technology where a large amount of data is processed within the manufacturing site at the edge of the network, thereby minimizing the volume and cost of sharing data.
"With the ZDT Cloud solution the data is flowed from the devices on the production floor all the way to the cloud, where you will have latency or delays," Tsai said. "The benefit of receiving the data on the floor using the FIELD platform is then you can respond to the event in real time, and that’s what the FIELD does. It’s a piece of open platform software that can be loaded into computing hardware, which then allows you to access data from the robot, the programmable logic controller (PLC), or the machine tool device, and apply analytics in real time. It can even change your production based on how you behave. That’s where real-time machine learning can provide good value.
"Industrie 4.0 is not just a dream. It’s real," Tsai said. "It’s an exciting time for automation."
Exciting indeed, as more robot manufacturers introduce their own IIoT solutions for embracing the level of connectivity heralded by Industrie 4.0.
Robot data at your fingertips
Kuka Connect is a cloud-based software platform that allows customers to easily access and analyze data from their Kuka robots on any device, anywhere at any time. The solution provides three main functions: asset information management, condition monitoring, and maintenance alerts.
"If you are a big OEM customer, you may have thousands of robots in one facility," said Andy Chang, director of product marketing, Americas, at Kuka. "The way they manage asset information management today is by using giant Excel spreadsheets that are manually maintained. The information on the spreadsheet may or may not be accurate and they may not actually know what type of robots they have."
Chang said that not having the right asset information could impact how well the robots are maintained over their lifetime.
"You can easily look up all the thousands of robots around the plant and navigate through them individually to see when they were commissioned, check serial numbers, and what software is currently installed without having to physically walk up to the machines."
For condition monitoring, Kuka Connect is designed to provide specific robot key performance indicators (KPIs) to help technicians and the maintenance crew gauge how well the robot is performing. Chang describes an example.
"We provide temperature charts for all the different axes on a robot," Chang said. "So if the production person or maintenance person starts observing that the trend of the temperature graph for a particular axis has been going up over the last week, that probably means a couple of things. One, the gearbox is probably overheating for whatever reason, or two, maybe the payload has to change. The object that the robot is picking up is maybe not what the machine was designed for."
Kuka Connect is designed to work on desktops as well as mobile devices, smartphones, tablets, or anything that supports a web browser. Intuitive dashboards help users visualize data according to specific criteria. Whether you’re trying to optimize your maintenance schedule or manage spare parts inventory, all the data is at your fingertips, so you can anticipate potential downtime and take steps to fix issues before downtime occurs.
"Today, there are two ways that Kuka Connect provides information," Chang said. "One is very literal. When there is a controller error message, we provide the real-time notification to the user with the error code and the error description, so it’s very dynamic. The second part is more passive. We present the data to the end user and then they will need to interpolate what that means for their robot, their line, their factory."
The software platform not only interfaces with the robots, it will also monitor the automation equipment controlled by the robot controller, such as a welding gun or gluing gun, or even an additional axis if the robot is on a rail.
"Any information that is controlled or aided by the robot control will be part of the platform," Chang said. "That’s something we are currently working on, is the ability to actually visualize the robot data in conjunction with the process-specific data, so the end user can understand not only the health of the mechanics of the machine, but also the key performance of the process itself."
Born and bred in Austin
Kuka Connect was born and developed in Texas and is the product of a German robot manufacturer recently acquired by Chinese appliance maker Midea. This division in Austin, Tex., was established in 2015 and is part of Kuka AG.
Austin might seem like an atypical location, but Chang said the city has developed into a major technology hub.
"We’ve definitely seen momentum over the last 10 years. And similar to California, we have a really good education system with The University of Texas at Austin just down the street, and then Texas A&M and Rice University," Chang said. "Compared to other places like Silicon Valley and Boston, the cost is very attractive from a business standpoint. There is definitely a tremendous robotics community that’s been brewing."
Chang said Kuka Connect was envisioned, developed, and released all in the Austin office. They recently exhibited at SXSW 2017, where their bottle flipping robot made an impact on the crowd.
Workforce development for Industrie 4.0
To truly realize the vision of Industrie 4.0 and the smart factory, we will need vast talent pools across multiple geographic regions and industries to bridge the growing skills gap. One company, Festo, is helping to build that talent pool and nurture the skills required for the factory of the future.
Festo is a global manufacturer of pneumatic and electromechanical systems, controls, and components for process control and factory automation solutions. The German automation supplier has already put Industrie 4.0 into practice at their own factory, the Scharnhausen Technology Plant, where they make valves, valve terminals, and electronics. Their daughter company, Festo Didactic, is a worldwide leader in industrial education for technical training institutions and manufacturing companies.
At the Automate conference in April, Ted Rozier, engineering development manager for Festo Didactic Inc. in Eatontown, N.J., gave a presentation about how more than 300,000 U.S. manufacturing jobs go unfilled for lack of qualified candidates. That number is expected to grow.
"It’s important to teach students to be familiar with the complete portfolio of automation hardware and the software," Rozier said. "They need to understand the integration process of robots and PLCs, as well as be familiar with how IoT can enhance the complete process. This is common practice in Europe and we are looking to raise the visibility of this type of training in North America."
Rozier stressed the importance of multidisciplinary learning, especially focusing on mechatronics.
"The Internet of Things has to thrive in order to assist in bringing life to Industrie 4.0. To do that, you need a strong IT background and strong mechatronics background. We have the opportunity to breed individuals that can not only understand, but influence automation manufacturing processes from the top floor to the shop floor, from the IT level down to the sensors that assist in helping robotics make decisions. That’s an important skill going forward."
The learning factory
Festo Didactic provides "learning factory modules" for hands-on industrial training in mechatronics, control technology, and automation technology. The system starts with a single Project Workstation I4.0 for teaching the fundamentals of control technology. Several modules then can be added to create a complete learning cyber-physical (CP) factory, which can include a realistic industrial pallet circulating system and an autonomous mobile robot to connect different workstations.
The system is modular so individual workstations can be added, removed, and moved around as learning requirements change. Training topics include: PLC project engineering, working with human machine interfaces (HMIs) and radio frequency ID (RFID) sensors, commissioning the web server and TCP/IP and OPC-UA interfaces, energy monitoring and management, working with intelligent process data modules, enterprise resource planning (ERP) systems, manufacturing execution systems (MES), and rapid prototyping.
Community colleges with manufacturing and STEM tracks are using Festo’s CP factory modules to prepare their students for jobs immediately upon graduation. York Technical College in Rock Hill, South Carolina, has an entire room devoted to the CP Factory, with about six modules. Companies like Mercedes-Benz in Vance, Alabama, are using Festo learning equipment to enhance their workers’ knowledge.
We must prepare our workforce for the new ways in which humans, machines, and data will interact in a hyperconnected world. There are steps you can take now to prepare for Industrie 4.0 and the smart factory.
Tanya M. Anandan is contributing editor for the Robotic Industries Association (RIA) and Robotics Online. RIA is a not-for-profit trade association dedicated to improving the regional, national, and global competitiveness of the North American manufacturing and service sectors through robotics and related automation. This article originally appeared on the RIA website. The RIA is a part of the Association for Advancing Automation (A3), a CFE Media content partner. Edited by Chris Vavra, production editor, Control Engineering, CFE Media, email@example.com.
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